Mitsubishi Electronics MR-J2M-P8B Bedienungsanleitung

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Seite 1 - J2M Series

General-Purpose AC ServoMODELMR-J2M-P8BMR-J2M- DUMR-J2M-BUSERVO AMPLIFIERINSTRUCTION MANUALSSCNET CompatibleJ2M SeriesG

Seite 2 - Safety Instructions

A - 9(3) EnvironmentOperate MELSERVO-J2M at or above the contamination level 2 set forth in IEC60664-1. For thispurpose, install MELSERVO-J2M in a co

Seite 3 - CAUTION

6 - 16. GENERAL GAIN ADJUSTMENT6. GENERAL GAIN ADJUSTMENT6.1 Different adjustment methods6.1.1 Adjustment on a MELSERVO-J2MThe gain adjustment in thi

Seite 4

6 - 26. GENERAL GAIN ADJUSTMENT(2) Adjustment sequence and mode usageUsageUsed when you want tomatch the position gain 1(PG1) between 2 or moreaxes.

Seite 5

6 - 36. GENERAL GAIN ADJUSTMENT6.1.2 Adjustment using MR Configurator (servo configuration software)This section gives the functions and adjustment t

Seite 6

6 - 46. GENERAL GAIN ADJUSTMENT6.2 Auto tuning6.2.1 Auto tuning modeMELSERVO-J2M has a real-time auto tuning function which estimates the machine cha

Seite 7

6 - 56. GENERAL GAIN ADJUSTMENT6.2.2 Auto tuning mode operationThe block diagram of real-time auto tuning is shown below.ServomotorCommandAutomatic s

Seite 8 - About processing of waste

6 - 66. GENERAL GAIN ADJUSTMENT6.2.3 Adjustment procedure by auto tuningSince auto tuning is made valid before shipment from the factory, simply runn

Seite 9 - COMPLIANCE WITH EC DIRECTIVES

6 - 76. GENERAL GAIN ADJUSTMENT6.2.4 Response level setting in auto tuning modeSet the response (DRU parameter No.9) of the whole servo system. As th

Seite 10

6 - 86. GENERAL GAIN ADJUSTMENT6.3 Manual mode 1 (simple manual adjustment)If you are not satisfied with the adjustment of auto tuning, you can make

Seite 11 - Manual name Manual No

6 - 96. GENERAL GAIN ADJUSTMENT(c) Adjustment description1) Speed control gain 2 (DRU parameter No. 16)This parameter determines the response level o

Seite 12

6 - 106. GENERAL GAIN ADJUSTMENT(c) Adjustment description1) Position control gain 1 (DRU parameter No. 13)This parameter determines the response lev

Seite 13

A - 10CONFORMANCE WITH UL/C-UL STANDARDThe MELSERVO-J2M complies with UL508C.(1) Unit and servo motors usedUse the each units and servo motors which

Seite 14

6 - 116. GENERAL GAIN ADJUSTMENT6.4 Interpolation modeThe interpolation mode is used to match the position control gains of the axes when performing

Seite 15

6 - 126. GENERAL GAIN ADJUSTMENTMEMO

Seite 16

7 - 17. SPECIAL ADJUSTMENT FUNCTIONS7. SPECIAL ADJUSTMENT FUNCTIONSPOINTThe functions given in this chapter need not be used generally. Use themif yo

Seite 17 - 1.2 Function block diagram

7 - 27. SPECIAL ADJUSTMENT FUNCTIONS(2) ParametersSet the notch frequency and notch depth of the machine resonance suppression filter 1 (DRUparameter

Seite 18 - (3) Interface unit

7 - 37. SPECIAL ADJUSTMENT FUNCTIONS7.3 Adaptive vibration suppression control(1) FunctionAdaptive vibration suppression control is a function in whi

Seite 19

7 - 47. SPECIAL ADJUSTMENT FUNCTIONS(2) ParametersThe operation of adaptive vibration suppression control selection (DRU parameter No.25).DRU paramet

Seite 20

7 - 57. SPECIAL ADJUSTMENT FUNCTIONS7.5 Gain changing functionThis function can change the gains. You can change between gains during rotation and ga

Seite 21 - MITSUBISHI ELECTRIC

7 - 67. SPECIAL ADJUSTMENT FUNCTIONS7.5.3 ParametersWhen using the gain changing function, always set " 4 " in DRU parameter No.2 (aut

Seite 22 - (2) Interface unit

7 - 77. SPECIAL ADJUSTMENT FUNCTIONS(1) DRU Parameters No. 12 to 17These parameters are the same as in ordinary manual adjustment. Gain changing allo

Seite 23 - (3) Base unit

7 - 87. SPECIAL ADJUSTMENT FUNCTIONS7.5.4 Gain changing operationThis operation will be described by way of setting examples.(1) When you choose chan

Seite 24 - (terminal marked

1CONTENTS1. FUNCTIONS AND CONFIGURATION 1- 1 to 1-101.1 Overview...

Seite 25

7 - 97. SPECIAL ADJUSTMENT FUNCTIONS(2) When you choose changing by droop pulses(a) SettingDRU Parameter No. Abbreviation Name Setting Unit13 PG1 Pos

Seite 26 - 2. INSTALLATION AND START UP

7 - 107. SPECIAL ADJUSTMENT FUNCTIONSMEMO

Seite 27

8 - 18. INSPECTION8. INSPECTIONWARNINGBefore starting maintenance and/or inspection, make sure that the charge lamp isoff more than 15 minutes after

Seite 28

8 - 28. INSPECTIONMEMO

Seite 29

9 - 19. TROUBLESHOOTING9. TROUBLESHOOTING9.1 Alarms and warning listPOINTThe alarm/warning whose indication is not given does not exist in thatunit.W

Seite 30

9 - 29. TROUBLESHOOTINGAlarm deactivationDisplay NameError reset CPU resetA.10 UndervoltageA.12 Memory error 1A.13 Clock errorA.14 WatchdogA.15 Memor

Seite 31

9 - 39. TROUBLESHOOTING9.2 Remedies for alarmsCAUTIONWhen any alarm has occurred, eliminate its cause, ensure safety, then reset thealarm, and restar

Seite 32

9 - 49. TROUBLESHOOTINGDisplayIFU DRUName Definition Cause [email protected]# Memory error 1 RAM, memory [email protected]# Clock error Printed board [email protected]#

Seite 33

9 - 59. TROUBLESHOOTINGDisplayIFU DRUName Definition Cause Action1. Encoder connector (CN2)disconnected.Connect correctly.2. Encoder fault. Change th

Seite 34

9 - 69. TROUBLESHOOTINGDisplayIFU DRUName Definition Cause Action1. Small acceleration/deceleration timeconstant caused overshoot to belarge.Increase

Seite 35

24. OPERATION AND DISPLAY 4- 1 to 4-104.1 Normal indication...

Seite 36 - 3. SIGNALS AND WIRING

9 - 79. TROUBLESHOOTINGDisplayIFU DRUName Definition Cause Action1. Interface unit fault caused the IFUparameter setting to be rewritten.Change the i

Seite 37

9 - 89. TROUBLESHOOTINGDisplayIFU DRUName Definition Cause Action1. Machine struck something. 1. Review operation pattern.2. Install limit switches.2

Seite 38

9 - 99. TROUBLESHOOTINGDisplayIFU DRUName Definition Cause Action1. Drive unit having large load isadjacent.1. Change the slot of the driveunit whose

Seite 39

9 - 109. TROUBLESHOOTING9.3 Remedies for warningsPOINTWhen any of the following alarms has occurred, do not resume operation byswitching power of the

Seite 40

10 - 110. OUTLINE DRAWINGS10. OUTLINE DRAWINGS10.1 MELSERVO-J2M configuration exampleThe following diagram shows the MR-J2M-BU8 base unit where one i

Seite 41

10 - 210 OUTLINE DRAWINGS10.2 Unit outline drawings10.2.1 Base unit (MR-J2M-BU)L3ABCNP3CNP1BCNP1ABCNP3L21NAPC1233L22L11L11[Unit: mm]([Unit: in])Base

Seite 42

10 - 310 OUTLINE DRAWINGS10.2.3 Drive unit (MR-J2M- DU)(1) MR-J2M-10DU to MR-J2M-40DUMITSUBISHI CN2CNP2MITSUBISHIMELSERVOSONALMCNP22 4V13UW(1 (0.04

Seite 43

10 - 410 OUTLINE DRAWINGS10.2.4 Extension IO unit (MR-J2M-D01)CN4BCN4A[Unit: mm]([Unit: in])Mass: 0.2kg (1.10lb)25(0.89)(1 (0.04))130 (5.12)120 (4.72

Seite 44

10 - 510 OUTLINE DRAWINGS10.3 Connector(1) CN1ACN1B CN2 CN3 connector<3M>(a) Soldered typeModel Connector : 10120-3000VEShell kit : 10320-52F0-

Seite 45

10 - 610 OUTLINE DRAWINGS(c) Insulation displacement typeModel Connector : 10120-6000ELShell kit : 10320-3210-0002- 0.5 ( 0.02)33.0 (1.3)42.0 (1.

Seite 46

39. TROUBLESHOOTING 9- 1 to 9-109.1 Alarms and warning list ...

Seite 47

10 - 710 OUTLINE DRAWINGS(2) CN4A CN4B connector<3M>(a) Soldered typeModel Connector : 10150-3000VEShell kit : 10350-52F0-008Logo, etc. areindi

Seite 48

10 - 810 OUTLINE DRAWINGS(3) CNP1A CNP1B connector<Tyco Electronics>Model CNP1A housing : 1-178128-3CNP1B housing : 2-178128-3Contact : 917511-

Seite 49

10 - 910 OUTLINE DRAWINGS(5) CNP1 CNP2 CNP3 connector11.63.5(0.138)39.6 (0.378)2.7 (0.106)AB4.24.2(0.165)2.5 (0.098)8.56.33.3(0.13)10.719.61234567910

Seite 50 - 1, L2 and leave L3 open

10 - 1010 OUTLINE DRAWINGS(6) Bus cable connectorHonda Tsushin Industry HDR typeModel HDRNumber of PinsConnector Connector case (Note) Crimping termi

Seite 51

11 - 111. CHARACTERISTICS11. CHARACTERISTICS11.1 Overload protection characteristicsAn electronic thermal relay is built in the drive unit to protect

Seite 52

11 - 211. CHARACTERISTICS11.2 Power supply equipment capacity and generated loss(1) Amount of heat generated by the drive unitTable 11.1 indicates dr

Seite 53

11 - 311. CHARACTERISTICS(2) Heat dissipation area for enclosed drive unitThe enclosed control box (hereafter called the control box) which will cont

Seite 54

11 - 411. CHARACTERISTICS11.3 Dynamic brake characteristicsFig. 11.3 shows the pattern in which the servo motor comes to a stop when the dynamic brak

Seite 55

11 - 511. CHARACTERISTICS01416248106120 500 1000 1500 2000 2500 300013732343053Speed [r/min] Time constant [ms] 00.0020.0040.0060.0080.010.0120.01

Seite 56

11 - 611. CHARACTERISTICS11.4 Encoder cable flexing lifeThe flexing life of the cables is shown below. This graph calculated values. Since they are n

Seite 57

4Optional Servo Motor Instruction Manual CONTENTSThe rough table of contents of the optional MELSERVO Servo Motor Instruction Manual is introducedhere

Seite 58

12 - 112. OPTIONS AND AUXILIARY EQUIPMENT12. OPTIONS AND AUXILIARY EQUIPMENTWARNINGBefore connecting any option or auxiliary equipment, make sure tha

Seite 59

12 - 212. OPTIONS AND AUXILIARY EQUIPMENTCalculate the total of the 3000r/min-equivalent inertia moments of the axes to be deceleratedsimultaneously,

Seite 60

12 - 312. OPTIONS AND AUXILIARY EQUIPMENT(b) To make selection according to regenerative energyUse the following method when regeneration occurs cont

Seite 61

12 - 412. OPTIONS AND AUXILIARY EQUIPMENT<Entry example>Timing 1) 2) 3) 4) 5) 6) 7) 8)First axis E1 E2 E3 E4 E1 E2 E3 E4Second axis E1 E2 E3 E4

Seite 62

12 - 512. OPTIONS AND AUXILIARY EQUIPMENT(3) Connection of the regenerative brake optionPOINTWhen using the MR-RB54, cooling by a fan is required. P

Seite 63

12 - 612. OPTIONS AND AUXILIARY EQUIPMENT(4) Outline drawing(a) MR-RB032MR-RB14LA5 (0.20)LBTE16 (0.23)6 (0.23)156 (6.14)168 (6.61)144 (5.67)12 (0.47)

Seite 64 - 4. OPERATION AND DISPLAY

12 - 712. OPTIONS AND AUXILIARY EQUIPMENT(b) MR-RB34Mounting screwG4G3CPTerminal screw: M4Tightening torque: 1.2 [N m] (10.6 [lb in])100 (3.94)90 (3.

Seite 65

12 - 812. OPTIONS AND AUXILIARY EQUIPMENT12.1.2 Cables and connectors(1) Cable make-upThe following cables are used for connection with the servo mot

Seite 66 - F. A 1 0

12 - 912. OPTIONS AND AUXILIARY EQUIPMENTNo. Product Model Description Application1) Standard encodercableMR-JCCBL M-LRefer to (2) (a) inthis section

Seite 67

12 - 1012. OPTIONS AND AUXILIARY EQUIPMENTNo. Product Model Description Application15) Power supplyconnectorMR-PWCNK3 Plug: 5557-04R-210Terminal: 555

Seite 68

1 - 11. FUNCTIONS AND CONFIGURATION1. FUNCTIONS AND CONFIGURATION1.1 OverviewThe Mitsubishi general-purpose AC servo MELSERVO-J2M series is an AC ser

Seite 69

12 - 1112. OPTIONS AND AUXILIARY EQUIPMENT(2) Encoder cableCAUTIONIf you have fabricated the encoder cable, connect it correctly.Otherwise, misoperat

Seite 70

12 - 1212. OPTIONS AND AUXILIARY EQUIPMENTP5LGP5LG191120122MRMRR717MDR 16 537418P5LGMD 6LG 1BAT 9SD1289P5LGP5LG191120122MRMRR717MDR 16 5374MR-JCCBL2M

Seite 71

12 - 1312. OPTIONS AND AUXILIARY EQUIPMENT(b) MR-JC4CBL M-HPOINTWhen using this encoder cable, set " 1 " in DRU parameter No. 23.1) M

Seite 72

12 - 1412. OPTIONS AND AUXILIARY EQUIPMENTWhen fabricating an encoder cable, use the recommended wires given in Section 12.2.1 and theMR-J2CNM connec

Seite 73

12 - 1512. OPTIONS AND AUXILIARY EQUIPMENT(3) Communication cablePOINTThis cable may not be used with some personal computers. After fullyexamining t

Seite 74 - 5. PARAMETERS

12 - 1612. OPTIONS AND AUXILIARY EQUIPMENT(4) Bus cableCAUTIONWhen fabricating the bus cable, do not make incorrect connection. Doing so cancause mis

Seite 75

12 - 1712. OPTIONS AND AUXILIARY EQUIPMENT(b) MR-J2HBUS M1) Model definitionModel:MR-J2HBUS M0510.5 (1.64)1 (3.28)5 5 (16.4)Cable Length [m(ft)]Sy

Seite 76

12 - 1812. OPTIONS AND AUXILIARY EQUIPMENT(c) Q172J2BCBL M(-B)When using the battery unit Q170BAT, use the Q172J2BCBLM-B. For the Q170BAT, refer toth

Seite 77

12 - 1912. OPTIONS AND AUXILIARY EQUIPMENT2) Connection diagramHDR-E26MG1(Connector)HDR-E26-LPA5(Connector case)10120-6000EL(Connector)10320-3210-000

Seite 78

12 - 2012. OPTIONS AND AUXILIARY EQUIPMENT(5) Battery cableWhen fabricating, use the recommended wire given in Section 12.2.1 and fabricate as in the

Seite 79

1 - 21. FUNCTIONS AND CONFIGURATION1.2 Function block diagramWRS-232CD/ANFB MCUVWML11L21L1L2L3CNP3PNCCNP1AUVMCN1ACN1BCN3CNP2CN2CNP2CN2WUVMCNP2CN2CON3

Seite 80

12 - 2112. OPTIONS AND AUXILIARY EQUIPMENT12.1.3 Maintenance junction card (MR-J2CN3TM)(1) UsageThe maintenance junction card (MR-J2CN3TM) is designe

Seite 81

12 - 2212. OPTIONS AND AUXILIARY EQUIPMENT(3) Outline drawing3(0.12)41.5(1.63)75(2.95)88(3.47)100(3.94)MR-J2CN3TMCN3A CN3BCN3CA1B1A6B6TE1[Unit: mm]([

Seite 82

12 - 2312. OPTIONS AND AUXILIARY EQUIPMENT12.1.4 MR Configurator (servo configurations software)POINT Required to assign devices to the pins of CN4A

Seite 83

12 - 2412. OPTIONS AND AUXILIARY EQUIPMENT(b) Configuration diagramBUIFUPersonal computerCN3 CN2To RS-232CconnectorCommunication cableServo motorDRU

Seite 84

12 - 2512. OPTIONS AND AUXILIARY EQUIPMENT12.2 Auxiliary equipmentAlways use the devices indicated in this section or equivalent. To comply with the

Seite 85 - Refer to

12 - 2612. OPTIONS AND AUXILIARY EQUIPMENT(2) Wires for cablesWhen fabricating a cable, use the wire models given in the following table or equivalen

Seite 86

12 - 2712. OPTIONS AND AUXILIARY EQUIPMENT12.2.3 Power factor improving reactorsThe input power factor is improved to be about 90%. Make selection as

Seite 87

12 - 2812. OPTIONS AND AUXILIARY EQUIPMENT12.2.4 RelaysThe following relays should be used with the interfaces:Interface Selection exampleRelay used

Seite 88

12 - 2912. OPTIONS AND AUXILIARY EQUIPMENT(b) Reduction techniques for external noises that cause MELSERVO-J2M to malfunctionIf there are noise sourc

Seite 89

12 - 3012. OPTIONS AND AUXILIARY EQUIPMENTNoise transmission route Suppression techniques1) 2) 3)When measuring instruments, receivers, sensors, et

Seite 90

1 - 31. FUNCTIONS AND CONFIGURATION1.3 Unit standard specifications (1) Base unitModel MR-J2M-BU4 MR-J2M-BU6 MR-J2M-BU8Number of slots 4 6 8Voltage/f

Seite 91

12 - 3112. OPTIONS AND AUXILIARY EQUIPMENT(b) Surge suppressorThe recommended surge suppressor for installation to an AC relay, AC valve, AC electrom

Seite 92

12 - 3212. OPTIONS AND AUXILIARY EQUIPMENTOutline drawingEarth plate Clamp section diagram(Note)M4 screw11(0.43)3 (0.12)6 (0.24)CA622(0.87)17.5(0.69

Seite 93

12 - 3312. OPTIONS AND AUXILIARY EQUIPMENT(d) Line noise filter (FR-BSF01)This filter is effective in suppressing noises radiated from the power supp

Seite 94 - CW direction

12 - 3412. OPTIONS AND AUXILIARY EQUIPMENT12.2.7 Leakage current breaker(1) Selection methodHigh-frequency chopper currents controlled by pulse width

Seite 95 - Max. torque Max. torque

12 - 3512. OPTIONS AND AUXILIARY EQUIPMENT12.2.8 EMC filterFor compliance with the EMC directive of the EN standard, it is recommended to use the fol

Seite 96

12 - 3612. OPTIONS AND AUXILIARY EQUIPMENTMEMO

Seite 97 - Operation Screen control

13 - 113. ABSOLUTE POSITION DETECTION SYSTEM13. ABSOLUTE POSITION DETECTION SYSTEMCAUTIONIf an absolute position erase (A.25) or an absolute position

Seite 98 - Load Item Condition

13 - 213. ABSOLUTE POSITION DETECTION SYSTEM13.2 Specifications(1) Specification listPOINTThe revision (Edition 44) of the Dangerous Goods Rule of th

Seite 99

13 - 313. ABSOLUTE POSITION DETECTION SYSTEM13.3 Confirmation of absolute position detection dataYou can confirm the absolute position data with MR C

Seite 100 - 6. GENERAL GAIN ADJUSTMENT

13 - 413. ABSOLUTE POSITION DETECTION SYSTEMMEMO

Seite 101 - made for 2 or more

1 - 41. FUNCTIONS AND CONFIGURATION1.4 Function listThe following table lists the functions of this servo. For details of the functions, refer to the

Seite 102

App - 1APPENDIXApp 1. Status indication block diagramPWM MlowhighCMXCDVInstantaneouslyoccurring torqueEffective loadtorquePeak load factorEffective v

Seite 103

REVISIONS*The manual number is given on the bottom left of the back cover.Print Data *Manual Number RevisionApr., 2001 SH(NA)030012-A First editionJan

Seite 104

Print Data *Manual Number RevisionJan., 2002 SH(NA)030012-B Section 12.2.6 (2) (b): Diode mounting diagram modificationSection 12.2.7 (1): Our leakage

Seite 105

Print Data *Manual Number RevisionApr., 2003 SH(NA)030012-D Section 9.2: Reexamination of cause and action in FA. 12 to 15 Additio

Seite 106

Print Data *Manual Number RevisionOct., 2005 SH(NA)030012-G Section 9.3: Reexamination of Cause 2 of DRU parameter No.@A. 92#Partial addition of the c

Seite 107

HEAD OFFICE:TOKYO BLDG MARUNOUCHI TOKYO 100-8310SH (NA) 030012-G (0510) MEE Printed in Japan Specifications subject to change without notice. Thi

Seite 108

A - 1 Safety Instructions (Always read these instructions before using the equipment.)Do not attempt to install, operate, maintain or inspect the uni

Seite 109

1 - 51. FUNCTIONS AND CONFIGURATION1.5 Model code definition(1) Drive unit(a) Rating plate400WDC270V-311V170V 0-360Hz 2.3AN9Z95046MR-J2M-40DUSONALMMO

Seite 110 - 131,072(pulse)

1 - 61. FUNCTIONS AND CONFIGURATION(3) Base unit(a) Rating plateMITSUBISHIMADE IN JAPANMR-J2M-BU43PH 200-230INPUT : SERIAL: 14A 50/60HzN87B95046BC336

Seite 111

1 - 71. FUNCTIONS AND CONFIGURATION1.7 Parts identification(1) Drive unitStatus indicator LEDIndicates the status of the drive unit.Blinking green: S

Seite 112 - Machine resonance

1 - 81. FUNCTIONS AND CONFIGURATION(3) Base unitThe following shows the MR-J2M-BU4.CNP1BControl circuit power input connectorCNP1ARegenerative brakeo

Seite 113

1 - 91. FUNCTIONS AND CONFIGURATION1.8 Servo system with auxiliary equipmentWARNINGTo prevent an electric shock, always connect the protective earth

Seite 114

1 - 101. FUNCTIONS AND CONFIGURATIONMEMO

Seite 115 - 1: Invalid

2 - 12. INSTALLATION AND START UP2. INSTALLATION AND START UPCAUTIONStacking in excess of the limited number of products is not allowed.Install the e

Seite 116

2 - 22. INSTALLATION AND START UP2.2 Installation direction and clearancesCAUTIONThe equipment must be installed in the specified direction. Otherwis

Seite 117

2 - 32. INSTALLATION AND START UP(3) OthersWhen using heat generating equipment such as the regenerative brake option, install them with fullconsider

Seite 118 - Servo motor speed r/min

2 - 42. INSTALLATION AND START UP2.5 Mounting method(1) Base unitAs shown below, mount the base unit on the wall of a control box or like with M5 scr

Seite 119

A - 21. To prevent electric shock, note the following: WARNINGBefore wiring or inspection, switch power off and wait for more than 15 minutes. Then,

Seite 120 - (b) Changing operation

2 - 52. INSTALLATION AND START UP3)3)Sectional viewWall3) Tighten the M4 screw supplied for the base unit to fasten the drive unit to the base unit.P

Seite 121

2 - 62. INSTALLATION AND START UP2.6 When switching power on for the first timeBefore starting operation, check the following:(1) Wiring(a) Check tha

Seite 122 - 8. INSPECTION

2 - 72. INSTALLATION AND START UP2.7 Start upWARNINGDo not operate the switches with wet hands. You may get an electric shock.Do not operate the cont

Seite 123

2 - 82. INSTALLATION AND START UP(2) Parameter settingSet the parameters according to the structure and specifications of the machine. Refer to Chapt

Seite 124 - 9. TROUBLESHOOTING

2 - 92. INSTALLATION AND START UP2.8 Control axis selectionPOINTThe control axis number set to the IFU parameter software should be thesame as the on

Seite 125

2 - 102. INSTALLATION AND START UPMEMO

Seite 126

3 - 13. SIGNALS AND WIRING3. SIGNALS AND WIRINGWARNINGAny person who is involved in wiring should be fully competent to do the work.Before starting w

Seite 127

3 - 23. SIGNALS AND WIRING3.1 Connection example of control signal systemPOINTRefer to Section 3.4 for the connection of the power supply system and

Seite 128

3 - 33. SIGNALS AND WIRINGNote 1. To prevent an electric shock, always connect the protective earth (PE) terminal (terminal marked ) of the base un

Seite 129

3 - 43. SIGNALS AND WIRING3.2 I/O signals of interface unit3.2.1 Connectors and signal arrangementsPOINTThe pin configurations of the connectors are

Seite 130

A - 34. Additional instructionsThe following instructions should also be fully noted. Incorrect handling may cause a fault, injury, electricshock, et

Seite 131

3 - 53. SIGNALS AND WIRING3.2.2 Signal explanationsFor the I/O interfaces (symbols in I/O column in the table), refer to Section 3.2.3.(1) Connector

Seite 132

3 - 63. SIGNALS AND WIRING3.2.3 Interfaces(1) Common lineThe following diagram shows the power supply and its common line.MRLGSDSGVINDI-1RATXDRXDRS-2

Seite 133

3 - 73. SIGNALS AND WIRING(2) Detailed description of the interfacesThis section gives the details of the I/O signal interfaces (refer to I/O Divisio

Seite 134 - 10. OUTLINE DRAWINGS

3 - 83. SIGNALS AND WIRING2) Lamp loadVINRSGMBR24VDC10%Interface unit(c) Analog outputOutput voltage : 4VMax. output current :0.5mAResolution :10bitA

Seite 135 - 10 OUTLINE DRAWINGS

3 - 93. SIGNALS AND WIRING3.3 Signals and wiring for extension IO unit3.3.1 Connection examplePOINTThe pins without symbols can be assigned any devic

Seite 136 - MITSUBISHI

3 - 103. SIGNALS AND WIRINGRA8RA10RA79103435MR-J2M-D01RA950 LA5LG25 LAR549 LB524 LBR548 LZ523 LZR547 LA622 LAR646 LB621 LBR645 LZ620 LZR644 LA719 LAR

Seite 137

3 - 113. SIGNALS AND WIRING3.3.2 Connectors and signal configurations(1) Signal configurationsPOINTThe pin configurations of the connectors are as vi

Seite 138

3 - 123. SIGNALS AND WIRING3.3.3 Output signal explanationsFor the IO interfaces (system in I/O column in the table), refer to section 3.2.3.Signal S

Seite 139

3 - 133. SIGNALS AND WIRINGSignal SymbolConnectorpin No.Function/ApplicationsI/OdivisionElectromagneticbrake interlock 1MBR1 CN4A-9Electromagneticbra

Seite 140

3 - 143. SIGNALS AND WIRING3.4 Signals and wiring for base unitCAUTIONWhen each unit has become faulty, switch power off on the base unit power side.

Seite 141

A - 4 (2) Wiring CAUTIONWire the equipment correctly and securely. Otherwise, the servo motor may misoperate.Do not install a power capacitor, surge

Seite 142

3 - 153. SIGNALS AND WIRING(2) For 1-phase 200 to 230VAC power supplyEM1VINOFFMCSKNFB MCSG1L1L2L3231L11L212CNP3CN3ONMC(Note 1)AlarmRA1Controllerforce

Seite 143

3 - 163. SIGNALS AND WIRING3.4.2 Connectors and signal configurationsPOINTThe pin configurations of the connectors are as viewed from the cableconnec

Seite 144 - 11. CHARACTERISTICS

3 - 173. SIGNALS AND WIRING3.4.3 TerminalsRefer to Section 10.2.1 for the layouts and signal configurations of the terminal blocks.Connector Pin No.

Seite 145

3 - 183. SIGNALS AND WIRING3.4.4 Power-on sequence(1) Power-on procedure1) Always wire the power supply as shown in above Section 3.4.1 using the mag

Seite 146 - Air flow

3 - 193. SIGNALS AND WIRING3.5 Connection of drive unit and servo motor3.5.1 Connection instructionsCAUTIONConnect the wires to the correct phase ter

Seite 147

3 - 203. SIGNALS AND WIRING3.5.3 I/O terminals(1) Drive unitPOINTThe pin configurations of the connectors are as viewed from the cableconnector wirin

Seite 148

3 - 213. SIGNALS AND WIRING3.6 Alarm occurrence timing chartCAUTIONWhen an alarm has occurred, remove its cause, make sure that the operationsignal i

Seite 149

3 - 223. SIGNALS AND WIRING3.7 Servo motor with electromagnetic brakeCAUTIONConfigure the electromagnetic brake operation circuit so that it is activ

Seite 150

3 - 233. SIGNALS AND WIRING(3) Electromagnetic brake interlock signalThere are the following electromagnetic brake interlock signals. The MR-J2M-D01

Seite 151

3 - 243. SIGNALS AND WIRING(b) Electromagnetic brake interlock 1 to 8 (MBR1 to MBR8)By adding an extension IO unit, you can use the electromagnetic b

Seite 152

A - 5 (4) Usage CAUTIONProvide a emergency stop circuit to ensure that operation can be stopped and power switched offimmediately.Any person who is i

Seite 153

3 - 253. SIGNALS AND WIRING(c) Alarm occurrenceONOFF(10ms)Servo motor speedBase circuitInvalid(ON)Valid(OFF)No(ON)Yes(OFF)Dynamic brakeDynamic brake

Seite 154

3 - 263. SIGNALS AND WIRING3.8 GroundingWARNINGGround the base unit and servo motor securely.To prevent an electric shock, always connect the protect

Seite 155 - (a) MR-RB032

3 - 273. SIGNALS AND WIRING3.9 Instructions for the 3M connectorWhen fabricating an encoder cable or the like, securely connect the shielded external

Seite 156 - (c) MR-RB54

3 - 283. SIGNALS AND WIRINGMEMO

Seite 157 - (1) Cable make-up

4 - 14. OPERATION AND DISPLAY4. OPERATION AND DISPLAYOn the interface unit display (5-digit, seven-segment display), check the status of communicatio

Seite 158 - Qty: 2 each

4 - 24. OPERATION AND DISPLAY4.1.1 Display sequence@ in the diagram denotes the slot number of the base unit and # the axis number of the drive unit.

Seite 159 - 12 - 10

4 - 34. OPERATION AND DISPLAY(1) Indication list(Note 1) Indication Status Description@ Ab# InitializingMELSERVO-J2M was switched on when power to th

Seite 160

4 - 44. OPERATION AND DISPLAY4.2 Status display mode of interface unit4.2.1 Display flowchartUse the display (5-digit, 7-segment LED) on the front pa

Seite 161

4 - 54. OPERATION AND DISPLAY4.2.2 Status display of interface unitMELSERVO-J2M status during operation is shown on the 5-digit, 7-segment LED displa

Seite 162

4 - 64. OPERATION AND DISPLAY4.2.3 Diagnostic mode of interface unitName Display DescriptionExternal I/O signaldisplay1)2)3)Shows the ON/OFF states o

Seite 163

A - 6(6) Maintenance, inspection and parts replacement CAUTIONWith age, the electrolytic capacitor of the drive unit will deteriorate. To prevent a s

Seite 164 - Model : MR-CPCATCBL3M

4 - 74. OPERATION AND DISPLAY4.2.4 Alarm mode of interface unitThe current alarm, past alarm history and parameter error are displayed. The lower 2 d

Seite 165 - Model:MR-J2HBUS M-A

4 - 84. OPERATION AND DISPLAY4.2.5 Interface unit parameter modeThe parameters whose abbreviations are marked* are made valid by changing the setting

Seite 166 - 2) Connection diagram

4 - 94. OPERATION AND DISPLAY4.2.6 Output signal (DO) forced outputPOINTThis function is available during test operation.The output signal can be for

Seite 167 - Model:Q173J2B CBL M

4 - 104. OPERATION AND DISPLAYMEMO

Seite 168 - 12 - 19

5 - 15. PARAMETERS5. PARAMETERSCAUTIONNever adjust or change the parameter values extremely as it will make operationinstable.POINTWhen MELSERVO-J2M

Seite 169 - Model: MR-J2MBTCBL M

5 - 25. PARAMETERS5.1.2 ListsPOINTFor any DRU parameter whose symbol is preceded by*, set the DRUparameter value and switch power off once, then swit

Seite 170 - MR-J2HBUS M

5 - 35. PARAMETERSClassifi-cationNo. Symbol Name(Note)InitialValueUnitCustomer setting41 50042 000043 011144 2045 5046 047 048For manufacturer settin

Seite 171 - 75(2.95)

5 - 45. PARAMETERS(2) Details listClassifi-cationNo. Symbol Name and FunctionInitialValueUnitSettingRange1 *AMS Amplifier settingUsed to select the a

Seite 172

5 - 55. PARAMETERSClassifi-cationNo. Symbol Name and FunctionInitialValueUnitSettingRange7 *POL Rotation direction selectionUsed to select the rotati

Seite 173 - (b) Configuration diagram

5 - 65. PARAMETERSClassifi-cationNo. Symbol Name and FunctionInitialValueUnitSettingRange9 RSP Servo responseUsed to select the response level of aut

Seite 174

A - 7 About processing of waste When you discard servo amplifier, a battery (primary battery), and other option articles, please follow the law ofeac

Seite 175 - Note 1. d is as shown below:

5 - 75. PARAMETERSClassifi-cationNo. Symbol Name and FunctionInitialValueUnitSettingRange14 VG1 Speed loop gain 1Normally this parameter setting need

Seite 176 - 12 - 27

5 - 85. PARAMETERSClassifi-cationNo. Symbol Name and FunctionInitialValueUnitSettingRange20 INP In-position rangeUsed to set the droop pulse range in

Seite 177 - 3.0 (0.12)

5 - 95. PARAMETERSClassifi-cationNo. Symbol Name and FunctionInitialValueUnitSettingRange25 LPF Low-pass filter/adaptive vibration suppression contro

Seite 178

5 - 105. PARAMETERSClassifi-cationNo. Symbol Name and FunctionInitialValueUnitSettingRange33 *OP6 Option function 6Used to select the serial communic

Seite 179

5 - 115. PARAMETERSClassifi-cationNo. Symbol Name and FunctionInitialValueUnitSettingRange39 For manufacturer settingDo not change this value by any

Seite 180

5 - 125. PARAMETERSClass No. Symbol Name and functionInitialvalueUnitSettingrange41 50042 000043 011144 2045 5046 047 048For manufacturer settingDo n

Seite 181 - Outline drawing

5 - 135. PARAMETERSClass No. Symbol Name and functionInitialvalueUnitSettingrange60 *OPC Optional function CUse to select the encoder output pulse di

Seite 182

5 - 145. PARAMETERSClass No. Symbol Name and functionInitialvalueUnitSettingrange62 000063 40064 10065 166 167 068 069 070 071 072 073 074 0Expansion

Seite 183

5 - 155. PARAMETERS5.2 Interface unit5.2.1 IFU parameter write inhibitPOINTUse the unit operation section pushbutton switches or MR Configurator(serv

Seite 184 - 23.0(0.906)

5 - 165. PARAMETERS(2) Details listClassifi-cationNo. Symbol Name and FunctionInitialValueUnitSettingRange0 *BPS Serial communication function select

Seite 185 - 12 - 36

A - 8COMPLIANCE WITH EC DIRECTIVES1. WHAT ARE EC DIRECTIVES?The EC directives were issued to standardize the regulations of the EU countries and ensu

Seite 186

5 - 175. PARAMETERSClassifi-cationNo. Symbol Name and FunctionInitialValueUnitSettingRange3 *MD1 Analog monitor 1 outputChoose the signal to be outpu

Seite 187 - MR-J2MBTCBL

5 - 185. PARAMETERSClassifi-cationNo. Symbol Name and FunctionInitialValueUnitSettingRange5 *MD3 Analog monitor 3 outputChoose the signal to be outpu

Seite 188

5 - 195. PARAMETERSClassifi-cationNo. Symbol Name and FunctionInitialValueUnitSettingRange9 *SSC SSCNET type selectionSelect the network type of the

Seite 189

5 - 205. PARAMETERSClassifi-cationNo. Symbol Name and FunctionInitialValueUnitSettingRange11 *SL1 Slot 1 axis number selectionChoose the axis number

Seite 190 - App - 1

5 - 215. PARAMETERS5.2.3 Analog monitorThe servo status can be output to 3 channels in terms of voltage. Using an ammeter enables monitoringthe servo

Seite 191 - REVISIONS

5 - 225. PARAMETERSSetting Output item Data Setting Output item Data2 Servo motor speed4[V]0CWdirectionCCWdirectionMax. speed Max. speed9 Droop pulse

Seite 192

5 - 235. PARAMETERS(3) Analog monitor block diagramPWM MCurrent controlSpeedcontrolCurrentcommandPosition controlDroop pulseDiffer- entialBus voltage

Seite 193

5 - 245. PARAMETERS5.2.4 Test operation mode CAUTIONThe test operation mode is designed for servo operation confirmation and not formachine operation

Seite 194

5 - 255. PARAMETERS1) Operation patternItem Initial value Setting rangeTravel [pulse] 100000 0 to 9999999Speed [r/min] 200 0 to max. speedAcceleratio

Seite 195

5 - 265. PARAMETERS(e) Output signal (DO) forced outputOutput signals can be switched on/off forcibly independently of the servo status. Use this fun

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